We attach great importance to customers' needs for product quality and rapid production.
We always insist that meeting customers' needs is to realize our value!
+86 133 9281 9446
Dust-free Injection Service
Kaierwo dust-free injection workshop was established in 2014,we have a 10K class dust-free injection molding workshop and assembly workshop. The scrap, feeding, and mixing workshops are completely separated to prevent the mutual influence between the different production links. The feeding and mixing rooms are separated into small rooms, and the scrap room is far away from the dust-free workshop area. The mold room is placed outside the dust-free injection workshop. Before entering the dust-free room, it must be air-showered first.
In addition, dust-free air-conditioning boxes are installed to make the air purification and filtration system meet the design requirements for a 10k standard room. Large amounts of hot exhaust gas can be generated during the injection molding process, and this is collected and discharged out of the cleanroom. Activated carbon exhaust treatment equipment is installed to centrally treat and discharge the exhaust gas.
Fully automatic feeding, picking and conveying systems are in place. A high-pressure automated feeding system is used for raw injection molding materials, through stainless steel pipes. The injection molding machine picks up parts using a fully automatic robotic arm combined with a ramp conveyor beltline for picking up parts.
The operators work in the packing & checking room, and the conveyor belt transports the products to a large beltline. The finished products are transported to the inspection room through the large beltline, where the operators assess, classify, and arrange the qualified products.
The 100000-class dust-free workshop is used in many industrial sectors such as the manufacture of optical products the manufacture of smaller components, the manufacture of large electronic systems the manufacture of hydraulic or pneumatic systems the production of food and beverages and the medical and pharmaceutical industries. Use this level of clean room.
Kaierwo Dust-free-injection Service FAQ
How long does it take to make an injection mold tool?
This depends on the complexity of the tool design and the type of material the tool is made from. Generally speaking, a very basic square shape made from relatively soft steel such as P20 can be made in less than one week. Very hard steels take longer to cut and to heat treat, while complex shapes or advanced surface textures can require three or more weeks to prepare.
What should you expect from a plastic mold manufacturer?
A reputable manufacturer will positively identify all incoming raw materials, and will carefully control every stage of production to ensure process repeatability. Full ISO certification is a good demonstration of their commitment to excellence.
How can I reduce mold costs?
A product developer should be looking to save money on the cost of a mold tool. In most cases, a less expensive tool is going to be of poorer quality, less durable, with looser tolerances and a bad surface finish. These are not cost-savings. Instead, they’re expensive mistakes. Rather, savings can be made long-term through production efficiency, fast cycle times, and process stability. As volumes increase, the relative cost of the tool goes down until it’s almost free.
What types of tools and resins do you offer?
We make tools and dies from S136H, 2316H, H13 hardened, 2316H, P20, 8407, and NAK80 semi-hardened steels. We offer standard SPI finishes, EDM texturing, and several different types of etched textures. We also have thousands of thermoforming plastics available – contact us for details.
We attach great importance to customers' needs for product quality and rapid production.
We always insist that meeting customers' needs is to realize our value!